“Balsa USA Bristol M-1 Part 3: Final adjustments and test flight.

After making the previously documented adjustments I had some on line conversations with the local WWI enthusiasts and found that one of the reasons my Bristol flew so poorly was likely related to adverse yaw.  I took it back out and flew it and I could obviously tell this was the case.

For those lucky enough not to experience it, here is my attempt to demystify a bit.  Yaw is the motion around the vertical and along the horizontal axis that causes the nose of the airplane to point left or right.  This is typically provided by the use of rudder… at least when it’s intentional!  Adverse yaw is the motion that occurs around the vertical axis when you roll the aircraft by the use of ailerons.  For instance, when you attempt to roll and turn to the left the left aileron will extend to the top of the wing and the right aileron will extend to the bottom (downward if the plane is upright).  Both ailerons will immediately increase the overall drag of the airplane but in some cases (especially on flat bottom airfoils) the downward motion of one aileron creates more drag than the aileron that extends to the top (upward) side. If you think about what that means, the pilot is attempting to roll and turn right (for instance) but the drag on the left wing aileron extending downward is pulling the nose to the left!  This is not the direction of motion the pilot intends, thus it is adverse! The quick fix is to input rudder in the direction of the intended turn.  This can be done either by the pilots input or by creating a mix.  Either can work, but I’m not a fan of this solution no matter which way you implement it.

It seems to me we have a problem that is created by an excessive amount of drag on one side of the plane that we now plan to correct with more drag applied to the other side of the air frame.  More drag means the airplane slows and we get closer to stall.  Depending on how close we already are to stall… this can be bad.  Of course if more power is available we can overcome this problem but we are just adding more complication and more difficulty to make all these forces balance out.  The pilot’s chances of correcting with just the right amount of rudder and power while executing a turn in an aircraft experiencing adverse yaw are decreased markedly versus an aircraft that does not have this issue.   I want a smooth coordinated turn, not a wiggling, jerky, abrupt maneuver that looks like the pilot has had to much to drink, so I decided to use the aileron differential feature of my radio and let it handle this for me. 

Aileron differential requires that the two aileron servos be connected on two different channels so they can be controlled independently.  By programming differential the two ailerons will extend by different amount.   So when the port (left) aileron goes up, the starboard aileron goes down but by a lesser amount.  Less down means less drag and the nose is not pulled toward this side and the maneuver can be completed without the necessity of rudder input.  Some rudder may be desirable for things like a coordinated turn but that is a whole different topic.

For the Bristol this was the final piece of the puzzle that made it fly the way it should.  At least the way it should as I understand it!  A return to the field for more tests and the adverse yaw seemed to be under control.

After all of this I began to realize that this airplane would never fly up to my hopes and expectations.  It is a WWI design after all and it just will never be what I regard as a “good flying” airplane.  It’s nice to watch it fly… and I had no problem getting it up and down and performing the basic aerobatics that it is designed for but it was not a floater (which I enjoy) nor a precise maneuvering acrobatic ship.  It just always feels like its slogging along to me.  For that reason I am in the process of stripping the power system and electronics and will pass it on to someone who is more interested in this type of airplane and can really appreciate it for what it is.  So long Bristol.

Balsa USA Bristol M-1 Part 2: Straighten up and fly right??

After arranging a battery compartment, getting servos installed, repairing the landing gear mounting holes, radio setup, etc… etc… I took the Bristol out for a couple flights.  It was… underwhelming.  I have a Great Planes DR1 Tri-Plane so not totally unaccustomed to draggy aircraft that need coordination to turn but for some reason I could not get the Bristol to make a smooth turn no matter what I did, nor even fly straight and level without constant inputs.  After 3 or 4 flights I was getting a bit better at herding it around, but if that was as good as it gets… this thing would never find a lasting place in my fleet.

I am not accustomed to just giving up on an airplane after a couple flights… especially if I can’t identify why or what exactly isn’t working the way it should so I started checking, rechecking and gathering info about the plane.  Certainly there are aircraft that I simply don’t enjoy flying, but that doesn’t mean they aren’t doing what they are designed to do, and doing it well and consistently.  I’m fairly sure I started out tail heavy which just amplified all/any other problems.  Later flights I shifted the battery forward and things improved but still not stable/reliable the way any simple aircraft like this one should be!

Eventually I started going through the way it was built and started looking at things that I would pay attention to if I had built it.  Eventually, I found at least one issue that could account for some of the odd flying I experienced.  During any build from scratch, kit or even ARF you should always check the  Horizontal alignment of the wing to the thrust line of the aircraft as well as the tail to the wing and the alignment of the vertical fin at a true 90 degrees to the horizontal.  Since the Bristol looks kind of like a cigar with attached flying surfaces there is no really obvious way to check out the wing alignment to the thrust line but nothing jumps out on that score and frankly, if that’s off a little it probably won’t make nearly as much difference as the tail alignment to the wing.  That is where I found an issue.

If you sit the plane up on a table top and prop up the tale a bit you can visually line up the horizontal tail surface with bottom edge of the wing.  This will show that the two surfaces are at least level with each other.  Well, you can if both surfaces are in alignment.  The Bristol, not so much.  Just to add insult to injury the vertical wasn’t vertical to the wing nor the horizontal stabilizer!

A bit more scientific method was in order, so I set the plane up on a stand and (using a piece of aluminum channel across the wing saddle as a flat rigid platform) set a level across the wing saddle.  I then adjusted the plane to level.  

Once the baseline was established, I measured the tail feathers to see how close to level  they were.  As you can see… not so much.

Left stabilizer

Right stabilizer

Verical fin… not so vertical.

So what to do…  If the vertical had been perpendicular to the horizontal and the body structure had been something more traditional… like my Telemaster for instance… then I might have tried to do some twisting and heating to straighten things up.  But with this cigar shaped body I couldn’t figure out how to make that work or if it was even possible!

So I went with plan B and created some wedges out of small pieces of popsicle stick and did a little cutting, wedging and regluing.  Here is how it looks.

3 wedges, literally hammered into place on the starboard side of the vertical fin.

Then added a couple more on the top starboard side of the horizontal stab.  I also put a couple on the port side bottom of the horizontal stab as well.  The result was this.

Left stab now…

Right stab now…

Vertical now…

I’m pretty happy with the improvement and I’m debating adding some flying wires to help get the last couple degrees of adjustment I need to get to “perfect”.    I think it may be the only way to maintain the proper alignment between the surfaces under flight loads in any case.

I’m hoping to get a test flight in again soon and hoping that now that I have the tail all straightened up, the Bristol will start to fly right!

Balsa USA 1/4 Scale Cub – Part 5 Finally back on the bench!

The cub has been sitting quietly in the corner of my shop for two and a half years now while other projects came and went including dozens of repairs/builds and modifications to my planes as well as many visitors projects.  It even survived the move that is nearly 2 years in the past now with no damage… so finally it has found its way back to center stage on my bench. 

If you want to catch up on the old posts, here are links to each:

Balsa USA 1/4 Scale Cub – Part 4 More Mods – Rudder Shape.
Balsa USA 1/4 Scale Cub – Part 3 More Mods – Flaps!!
Balsa USA 1/4 Scale Cub – Part 2 Modifications begin
Balsa USA 1/4 Scale Cub – Part 1 Acquisition and plans

Mostly getting back to this project came about because my flying buddy, Garry Bow, bought a Dave Partrick 1/4 scale Super Cub at the swap meet in Toledo this last spring and though he sold it before getting it in the air again, we have been talking about it enough that other folks in the club have decided to enter or re-enter the brotherhood of RC cub fliers.  I think almost every RC airplane enthusiast has already, or plans on getting, one variation or the other of the J-3, clipped wing, PA-18 super or maybe even one of the more modern variants like the Carbon Cub.  Cubs lend themselves to slow majestic flying and there are many different variations that allow for you to fly a cub that is at least semi-aerobatic, can tow gliders, carry a drop box, sky diver, camera or whatever.  Most Cubs are almost instantly recognizable to even those who don’t pay much attention to aircraft or RC and also make great entry points for scale building.  Cubs can be very simple 4 (or even 3) channel setups with a high wing and light wing loading.  This allows for slow and gentle landings and the typical Cub landing gear configuration can absorb some punishment in case of abrupt landings,  especially those outfitted with bush tires and working shock absorbers.   So it is time to get back to my latest endeavour into the the world of Cubs. 

My latest cub started life as a Balsa USA 1/4 scale J-3 Cub kit but I have been working to make it into something closer to a Super Cub.  I’ve detailed a lot of my modifications up to this point so I’ll try to just continue where I left off a couple years ago!

Looking back I realize that I did make one more significant change that never got posted and that has to do with the wing attachment method.  I really disliked the way the wing attached.  It seemed like it would take 3 people to get the wings on and off without damage to the airplane with just a location pin and bolts holding on those massive long wings.  I didn’t like the thought that damage to the root rib seemed likely if you didn’t get the struts on quickly before a gust of wind or careless bump to the wing caused an issue.  This design was made for someone who is much better organized and meticulous than I!

So right before I packed it away, I added a small wing tube arrangement to my Cub.  At first, I tried to put a straight wing tube and sleeve in place but then realized that a straight tube was not going to work well in a wing with dihedral!  So I assembled and shimmed and adjusted until the wings were sitting at the proper angles and then created a wing tube for each side utilizing the servo wire guide holes as a ready-made mounting point for the sleeves.  The tube itself is a carbon fiber tube from a friends wrecked airplane and the sleeve is an aluminum tube that the CF rod fits perfectly inside of.  I butted the tubes up in the center of the body and created a couple of new rib structures (complete with cutouts to make installing the mounting bolts easier) to hold them in place.  Now all I have to do is slide the tube into the wing and slide the whole assembly into the body and the wings have enough support for me to take my time bolting them in and attaching the struts.  Time will tell if this system works the way I hope it will.

Since I retrieved the Cub from its dark corner, I have started working on a couple of other changes too, including a new tail gear, engine mounting, and a glider tow release.  I’m still debating lighting options, float mounting (I have no appropriate floats yet), a possible belly pod (to mimic a baggage pod or fuel pod, both of which are in use on many Super Cubs) for candy drop or whatever, and possibly some hard points to carry a very non-scale sky diver drop mechanism I have.

Also, I have started to plod forward with the final steps the previous builder never completed like window installation, wing leading edge shaping, etc…  I’ll try to post on some of these activities soon.

Balsa USA Bristol M-1 Part 1: Motor mounting

A while back, my flying buddy Gary gave me a Balsa USA M-1 Bristol as a thank you for some work I had done on an airplane of his… or maybe it was a few airplanes… or a bunch!  Anyway, we had both seen it at a swap meet and I had admired it but he bought it.  I think it may have been traded off and then reacquired at some point before it found its way to me but in any case it has been sitting in a corner of the shop for a while now and I finally picked up what I think will be an appropriate power system for it, the E Flite Power 46 and a Castle Creations Talon 90 Speed Controller.  The Talon is a bit of overkill but for some reason seems to always be available at a relatively lower price point in the Castle line (my favorites).  It has an outstanding BEC capability and can handle up to 6S and 90A.  Castle and E Flite are among my favorite brands.   The first task was to build up a good engine mount for an airplane that was kit built to mount a glow engine.  To mount the motor out far enough to get the back plate beyond the cowl face means spacing out somewhere around 3″ to the back of the motor in this case.  Nose weight is also not a consideration since the Bristol is so short nosed and more likely would need more weight up front if anything.  Finding some 3″ spacers is difficult at best, and I like the idea of something more rigid anyway (long spacers tend to flex or twist a bit under load). To accomplish this I decided on using some shorter spacers mounting to what I refer to as a sub-firewall and then more short spacers to the X mount on the back of the motor.  This assembly is very strong and uses a few easier to find smaller spacers and some rigid plywood to put the motor out where it is needed.  Here are some pics showing the assembly.  
Motor attached to sub firewall
Sub firewall bolted to firewall
Mounting plate tie wrapped to spacers used to mount speed controller.
With the cowl in place
There are a few other necessary installation tasks… servos to be mounted, an arming switch to mount, and making sure the battery can be located in a spot where the plane will balance… but progress is being made.  Looking forward to flying.

P-47 Bonnie reassembly and lessons learned.

My local hobby shop, Hobby RC, got my replacement body and decal set in quickly and so the process of making this craft flight worthy again could begin!

Immediately upon unpacking a couple of things became obvious.  As you can see here:

The decal set I ordered would not be necessary.  Unfortunately the picture on the web site showed the spare part without the graphics.  I’m happy this is the case but could have saved $15 if I’d known.

Next I noticed the rudder was not attached and I had no idea to this point how it was attached… the original came on my plane… I’m pretty sure…

Turns out the rudder just clips onto the body by the use of built in plastic clips and pins built into the two parts.  You simply push it on and it pops in place…  Couldn’t be much simpler.

After screwing on the two halves the elevator with the 4 black screws.

I pushed the rudder on and started flexing it back and forth when I noticed that it didn’t allow for much throw (I had been thinking it needed a bit more) plus I noticed that it tended to flex the elevator joiner, resulting in some deflection…  that had to change.  So taking advantage of that easy removal, I popped it back off and opened up the pass through slot with a sanding drum on my electric rotary tool.  You can see how tight it is here in the before photo:

Quite a bit of material needs to be removed to get a significant amount of throw AND keep the pressure off the elevator joiner.  Here’s the old and new with the modification.

And here is what it looks like installed.

 This allows for the maximum throw allowed by the factory servo and linkage setup without binding.  Sliding the push rods back in place and installing the servos on the rails was pretty straight forward.  I notice the servos have no rubber grommets on the tabs… though I suppose in a foam body electric, vibration problems are fairly limited so no need.

While I was working on the tail, I flipped the plane over and went to work reinstalling the retractable tail gear.  Only something was missing!

The plastic insert that everything mounts into was not in the new body… time for some surgery on the old body again…  You can see here that it takes a lot of carving to get this thing out.

And here is the piece that comes out.  It takes a little cleanup from here.  You need to get all the foam off of it to easily insert it into the new body.

After getting the plastic insert into the new body, mounting the servo followed by the retract itself was pretty straight forward.

Mounting the servo and retract outside the aircraft is more straight forward than it was taking it out while still inside the tail of the plane.  Route the wires (easier if you have “grabber” like the one you see here) and with a little glue on the contact points with the foam just slide the assembly back in place and we are back in business.  

Reattach the doors and springs (a little bending/adjustment is likely needed) and everything goes back together fairly easily.

Next I reinstalled servos and the control board with it’s associated plywood tray inside the fuselage as well as the connector boards in the wing root.  You’ll want to check your notes or photos on which wires plug into what as the labeling is helpful but not completely obvious.  Once again I ran into a small issue where my notes and pictures were insufficient.

Here is the starboard wing root 

Note the one socket is closest to the trailing edge of the wing.  As you reinstall the matching plate in the body, be conscious of this and note that the port side is opposite…  I just “assumed” that both would be installed similarly and it turns out not to be so.

Most everything else went back in with no issues, though I encourage you to take copious notes and photos if you have to do this for yourself.  It will help immensely to guide you in the rebuild, knowing which screws to use, etc…

As I was assembling for final adjustment of the servo linkages and testing I found one more casualty.  Here are two of the wing screws…

As you can see there was a bit of force exerted when one of the wing tips found the ground.  These bolts are a little bit soft (which worked in my favor in this case!) so I was able to simply use some padding around the bolt in order not to mar the threads and bend it back into shape with pliers.

I made a final “rebuild” step by peeling the custom graphic for my crew chief (my Grandfather) and successfully reapplied it to the the new fuselage.  Welcome home Grandpa! 

While the P-47 was in the shop, a few additions were also made.  With the addition of a telemetry module and associated sensors (GPS, G Force and Voltage sense wire…) I’ll be able to keep a better eye on my battery pack voltage, ground speed and other interesting tidbits.

This last weekend we had a nice event at the club field during which I got in 6 or 7 flights.  After a bit of elevator trim during the first flight, the Bonnie proved she was back in peak form.  Her pilot took another flight or two to get back in the groove…  I did make sure that the battery was securely attached to the battery tray before each flight and I may add additional measures to be sure the whole assemble does not leave the plane prematurely.  For now just being sure the straps on the tray also engage the hook and loop material on the battery seems to be working.

P-47 Bonnie – battle damage

The FMS 1500mm P-47 continues to be my favorite flying War bird that I’ve ever flown.  Because this is true, it has gotten quite a few flights in the past few months.  But now there’s going to have to be some repairs before any more flights occur.

The P-47 flies so well that I tend to push it a bit from time to time and such was the case the other day as I lazily cruised around inverted and enjoyed the inherent stability of the air frame.  When I needed to get back upright I pushed a bit of extra power and pushed a moderately tight outside 1/2 loop…  Unfortunately at that point the battery decided to exit the airplane, in the process pushing off the canopy and of course disconnecting itself from the rest of the aircraft in the process!  Yikes!

After that there was much confusion.  The airplane rolled to upright (which I was trying to do) and stalled nose down at about 250 feet.  At first I thought I had occasional and/or partial control so I continued to do what I tell everyone else to do… “Keep flying the biggest piece!”  The airplane porpoised quite a bit and every time the nose came up I jammed in some down and it righted itself (yes, I know I was merely spectating at the time but I kept trying!).  This continued and the airplane also turned back toward the runway as I intended and actually ended up landing only 10 feet or so off the mowed part of our runway near “show center”.  Unfortunately the last porpoise up and stall was from about 10 feet and it hit moderately hard on the lower part of the cowl.

I can’t be absolutely certain, but my best guess is the battery slipped from the hook and loop straps, leaving the tray in the plane while the battery pushed the hatch off and bailed out!  The tray was laying next to it in the grass. I believe ejected on impact.

 What follows is a photo catalog of the damage incurred and the various disassembly I have done since in preparation for the replacement of the main body.  The impact (I maintain the rule that you can’t call it a landing if you should say impact…) made a couple cracks in the cowl and compressed some foam on the bottom of the nose, as well as splitting and cracking the first 12″ of so along the bottom seam of where the two foam “halves” come together.  The motor box is also a bit more loose now than it used to be.

It is certainly something that could be repaired with just some glue but it would be a bit ugly and I don’t want to go to the effort of a full repaint of the body, which is what it would take to make it look good again.  A new body is available and at ~$85 not out of reason.  As my buddy Kelly says:  “Let me know when this hobby gets cheap.”  I will do quite a bit to avoid painting as I have no talent for it, nor proper equipment or appropriate paint area to do it right.  Disassembly and re-installation is in my wheelhouse however!  So to start, here are some pics of the damage.

Here are the cracks in the plastic cowl piece.  Looks fairly fixable since there isn’t any compression… glue, clamp and go I’m hoping.

This shows the side of the cowl.  As you can tell, as the cowl pushed back at the bottom, the top pulled down and forward which ripped some of the mounting points loose.

This is the bottom of the nose where you can see the split seam and cracks and compression radiating out from the impact zone.

You can really see the compression and re-expansion here.

As you see here, lots of compression further back as well.

Back edge of the canopy… more compression?  Or maybe from impact when it touched down.

Time to start disassembly.

Remove this cover to get to the tail wheel steering servo…

Steering servo to the right, retract left… screws holding retracts already removed.

Remove the springs from the landing gear doors before removing the doors.

If you flex the doors, the pins can be popped out of the loops without damage to either.

Removal of the Horizontal stabs is a simple matter of removing 4 screws.

 Remove these two screws in the rudder to remove the rudder horn.  Pictures on line seem to indicate this part may come with the new body but just in case…

Here’s the distribution board that drives all the in-wing electronics.  The two white connectors feed the wing root connectors.   Port side connector feeds to Starboard wing and visa-versa.  4 screws hold it to the mounting plate.

Here are the servo wire connections to the mixer board for reference.

The distribution board screws through these three layers of plywood.  Notch out portions to the rear.  The lowest one is glued but can be pried up with some effort.

This is the magnet that holds the rear of the canopy on (except when a 2lb battery slides out with the help of a couple/few G’s of force and pushes it off!).

While you are there remove the servos and the linkages by unscrewing the clevises at the elevator and rudder and pulling them out from the servo end.

This is the wing root connector.  Held in with 4 small screws.  Wires fish through without to much effort… re-fishing them through looks easy enough.

Aside from that, removal of the motor and speed controller is pretty straight forward.  The speed controller is very easy to remove if you fail to properly secure the battery and do some negative G maneuvers!!!  (To soon?)

Reassembly to come… I hope!

P-47 Bonnie gets some flights

Last weekend I managed to get out and put some flights on the 1500mm FMS P-47 Bonnie…  The short version is “very nice”!  Here “we” are after a couple of flights.

I’ve always had a soft spot in my heart for the mighty Jug for a couple of reasons.  The P-47 is a workman like craft.  She’s big and heavy, not the sexiest but she is powerful, deadly and protects her pilot.  P-47s were built in two places and one of them was the plant in Evansville, IN where my grandfather (mother’s side of the family) helped to build them!  There are family photos from the plant (which later became a Whirlpool plant that created lots of consumer appliances) showing gun testing going on in the middle of the night using tracers!   This was a 24×7 operation so darkness could not halt the process.  I can’t imagine living nearby and listening to those 8 .50 caliber machine guns going off at 2AM!  Just another hardship of war I suppose.  Most of those families probably had folks working in the plant and so understood well what was at stake.   In honor of grandpa, I added one customer graphic, making him the crew chief on my P-47.  His name was Jesse A. Lane.

With Grandpa taking care of the mechanicals, I got in a total of 5 flights that day and the plane performed well.  She has a wide flight envelope from nice and slow to fairly impressive high speed passes.  She kept up with an EDF that happened to be in the air during one of the flights and at the same time slowed down nicely with medium flap settings.  Gentle/slow landings combined with the ability to fly the plane fast enough to be convincing (a fighter should not spend a lot of time just floating along should it?).  This is a somewhat rare and welcome for a war bird and gives me hope that I will fly this more than “once in a while” as it makes the plane actually enjoyable to fly versus flying like a kite or white knuckle landings being the norm.

I still have some tuning to do… need to adjust the elevator to flap mixing and adjust my throws and expo settings to my liking.  Also need to double check that motor box “flexibility” that I noted in my first post on this airplane.  I may have imagined it, or it may just be a result of the down thrust built into the airplane, but it seemed as if the plane would push downward with application of full throttle.  Not a drastic issue and perhaps if I can firm up that motor box this would go away??  We shall see.

Overall, I am very happy with the flight characteristics and overall performance of this airplane.  It is the first war bird I’ve bought that I am looking forward to flying frequently in the near future.

From a non-flying perspective I did my usual cut outs from a styrofoam cooler and created a cradle and I purchased some wing bags to protect the soft foam, guns, etc…  That works well as long as you actually tie the cradle down in the trailer! 

The soft foam continues to be a concern so continued care is necessary but so far I’ve managed to keep bumps and bruises to a minimum.  Also, the wing connectors are holding up so far but I only have a dozen connects and disconnects on them so far so will have to watch those as well.  It’s also worth mentioning that the retracts have performed flawlessly up to now.  I attribute part of that to the fact that she lands pretty easily so they aren’t getting the abuse that a heavier bird would put on them.

Overall I am very happy with this aircraft.  FMS seems to have done a great job and I recommend you get one for yourself if you are so inclined.

FMS P-47 1500mm “Bonnie” added to the hangar

FMS 1500mm P-47 Razorback Bonnie PNP

After months of serious consideration, comparison and reading hundreds of comparison posts I finally pulled the trigger and picked up the 1500mm P47 from FMS.  As usual, my local hobby shop got me a great deal and in a few short days I had a rather large box full of airplane in my shop.

Bad : 

  • The foam is soft… dings and dents are already building up.
  • Some sloppy glue… the wing tip lenses are both a bit “slimed” with glue.  
  • Inner gear door linkage maladjusted… both were drooping  a bit, 2 turns on each clevis solved the issue
  • Wobbly motor mount.  Entire structure appears to be moving in the foam.
  • Finish is not as smooth as other foamy aircraft
  • Decals are thin, some lifted a bit, piece missing out of one
  • Bomb attachment.   Brackets pull out before release occurs

Good:

  • Overall finish is very pleasing with the exceptions noted above.  Lots of scale details, especially in the cockpit.  Ordinance, lights, 4 blade prop, panel lines etc…
  • Light weight and light wing loading along with flaps should make the airplane a kitten to land
  • Build is nearly complete out of the box.  Rare for a complex war bird like this.
  • Wing connection plate makes wing assembly simple… no chance of missed connections.

Questions

  • Wing connection plate… to loosen or not??
  • Carry method…  Wheels in the wings so what to do?

Let me expand a bit on the above in reverse order… First the questions.

There is a nifty connection plate and mating plug where the wing root meets the body.  Since the wing inserts into pockets and has two aligning rods, the connectors meet up perfectly and seat together snugly… or at least it appears so and they work nicely right now.  There are a few reports of issues with this connection.  Folks have had a few intermittent connections and the like.  Some people have avoided or resolved this issue by loosening the mounting screws on the plate mounting in the body.  I think the idea is that if the mount is not rigid, vibration and the like won’t cause an issue.  Should I pre-loosen these or wait for an issue (and hope I don’t crash when/if it happens)?

Carrying this plane is going to require some thought.  I can’t leave it assembled… there simply isn’t enough room in the trailer… but like a number of other planes the main gear is in the wings so once you take those off that round body there will have to be some sort of carrier created to keep the plane from becoming a hangar casualty!

Now for the good stuff…

The color scheme chosen for the bird has enough color and lots of striping so that it should be very visible in the sky and orientation shouldn’t be to hard to track.  The cockpit has some nice touches and the wingtip lights are nice and bright.  While not every panel line is captured, a vast majority are there and while they may be a bit more pronounced than needed it adds to overall look of the airplane.  From a few steps away, the plane shows nicely.

The weight of the aircraft is on the lighter end versus what i would expect from a warbird of this size so I’m expecting some good flying and landing characteristics, especially with flaps being available.  I doubt she will float, but I don’t expect to have to make super shallow landings at high speed that require huge amounts of runway either.  With the flaps deployed I would think a more ordinary approach will be possible, holding just a little extra throttle in to keep the wing flying.

The completeness of the build out of the box is impressive.  Attach elevator linkages once it is in place and assemble and mount the prop and you are about done!  Even the decals are applied in advance.  There isn’t much of the “Almost” in the “Almost Ready to Fly” P47!

The electronics in the P47 are by necessity a bit complicated but as opposed to other similar aircraft I’ve dealt with, FMS has done a great job of eliminating that issue.  Everything is pre-wired and connected and attaching the wings requires no messing with wires at all as the wings have a built in connector at the wing root that takes care of all that for you.

And then the bad…

This airplane is built out of some of the softest foam I’ve seen.  I’ve already accumulated a number of dings and dents… some wrinkles and thumbprints in the stab just from trying to get enough force on it to assemble it.   As well, the body has several dents just from resting it on my airplane stand which is made of harder foam.  This may actually bode well for it’s survival but I’m half expecting it to get “ugly” quick.  I’ve seen somewhere a suggestion that using a warm, wet rag may help relieve some of these but I’m worried about what that will do to the paint as well…

Speaking of the paint, it seems to have the same issue that I have seen on planes like the Carbon Z Cub.  It doesn’t take much to peel or flake it off.  Also there is some over-spray in some areas that occurred when the paint was applied.  I could wish for a bit better application. 

I have been adding some additional graphics and replacing some of the decals with vinyl and there is simply no way to get them off without peeling the paint underneath.  That might be to much to ask but in some spots it amazed me just how easy it came off.  I don’t want to do a full repaint so I’m only applying graphics that are the same or slightly larger than the original and doing everything I can to not lift the paint around any decal I remove… sometimes slicing it with a razor blade at the seams to maintain the surrounding paint.  Luckily the vinyl is a bit thicker and covers the patchy mix of paint and bare foam that is left behind.

I have found only two areas where the assembly/build of the plane could reasonably have been improved.  First is the wingtip light lenses.  There is a lot of sloppy glue work inside both lenses.  Unless I pull them off (which risks damaging the surrounding paint and foam) there isn’t much to do about the strings and globs of glue on the inside of the lenses.   Second is the engine mount.  It is obvious that the entire engine mount if flexing slightly as the motor runs up.  I’m not sure if it’s just a function of the soft foam or if some extra glue would solidify this…  I may eventually try injecting a small amount of expanding glue like Gorilla glue in a couple spots around the mount to see if it helps.  I don’t think the motor is going anywhere and balancing the prop might help minimize this issue as well but it’s something worth looking into.

Another minor issue was on the bombs.  The attachment method of the “brackets” into the top of the bombs was apparently a couple pins and spit (errr… I mean glue of course).  The second time I tried to detach them from the pylons on the plane, the bombs parted ways with the brackets.  A good application of Foam Tac and this problem seems to be resolved.  I also recommend you always attach and detach the bombs by grasping the plastic brackets versus the foam of the bombs themselves.  

I promise to follow up with some more info after a flight or two.

Dumas Windy… now “This sucker’s electrical!”

After swapping in the power system from an E-Flite Timber, the Windy seemed to be ready to go but then I started to notice what sounded like a stutter on startup and sometimes even at higher power settings.  I did some research and found a lot of speculation around causes. 

Some report that connection issues cause the problem.  It seems a poor connection on one of the 3 wires coming from the speed controller can be to blame.  Others claimed it was a setting in the speed controller (timing) that creates the issue.  As best I could determine the connections on the motor end seemed fine so I tried re-soldering the bullets on the speed controller, then replaced the wires entirely but neither made a difference.  Since the motor is fairly inexpensive, I decided to try that next and placed an order.

While awaiting the new motor, I did some research and tried to program the timing on the 40A ESC that comes in the Timber.  I didn’t consider this to be a very likely scenario as most Timber’s don’t seem to make this sound but I thought I’d give it a try.  Based on my experience… don’t bother!  I have programmed several brands and types in the past and I tried to follow the published directions to no avail.  After researching on-line, I have found that this is the experience of all but a lucky few with this ESC.  Remind me to bypass the E-Flite line of speed controllers in the future.

Unfortunately, in my experience, E-Flite tends to have an appalling lack of information on the products installed in many of their ARFs.  This makes it very difficult to pick an upgrade part or replace a failed component, especially in the case of a part that is difficult or impossible to acquire from the manufacturer.  I am quite fond of the “Power” line of motors however, but I usually stick to that product set and avoid the motors that come only as part of an ARF.  I only tried this one as it was so inexpensive.

In any case, after the new motor arrived I tested and found it made ZERO difference!  Back to the drawing board.  The next step was to get a new speed controller.  My “go to” on speed controllers has always been Castle Creations.  In my experience, not only has the quality of the Castle products been high, but they offer many features that your average ESC doesn’t come with.  With the Castle ESC, I can get real time or recorded telemetry, programming either through my radio or via a cable to my laptop plus features like a throttle cut switch.  Yes, they are one of the more expensive manufacturers but I think they are generally worth the extra dollars.  Of course I am always looking for a discount!

A few days later I found a good deal on a 50A Phoenix Edge.  With a little extra overhead in the current handling capability plus the ability to handle up to 8S, programmable setting concerning timing, braking, etc… along with telemetry capabilities, etc… (I like to be able to move my gear on to other projects down the road) I cashed in a gift card to help soften the blow and made the purchase.  

After soldering on the appropriate bullets and power connectors, I tested with the Castle and the motor purred like a kitten… or screamed like a vacuum cleaner gone berserk once the  prop was affixed!  Since this controller is not water proof I decided to take some precautions.  First I hid it away in the pod to shield it from most water and second I did a quick water resistant treatment with my handy bottle of Corrosion X.  I have had good luck with components treated with Corrosion X being dunked (complete submergence)  and continuing to run so it has become my go to for insurance against water damage.

Here’s the dunk process to apply the Corrosion X. 

   

Then I let it drain for 10 minutes or so.

After a quick wipe with a paper towel to remove some excess from the wires I nestled it in the top of the pod with some foam around it to keep things snug

Then I buttoned it all up and tucked the wires well away from the propeller!

In testing with a 4 cell battery, the Windy was able to taxi around on my short carpet in the shop and readily pick up speed and turn.   I am looking forward to getting some test runs on the snow and later at the pond.  Best guess is that I may have a bit more power than before… I’ll try to at least add a comment here after some testing.  Wish me luck!

 

F-16 Alfa… The prep/repairs continue

After picking up this little ducted fan at a swap I have been going over it and trying to get it ready to fly and every time I look at it there seems to be something else that needs “remediation”!  First I went through the power system and had to disassemble and re-solder, etc…  Then I had to re-glue the control horns on the elevator and find some mini/micro EZ links to capture and hold the control wires.

Then I started looking for replacement control horns for the ailerons.  In order not to change the geometry on those (hoping the default/factory sizes are the right length) I decided I needed to create my own…  So I quickly cut some out of some 1/8″ thick ply…

Then I cleaned up the holes in the ailerons and applied some FoamTac.

Here’s an Amazon link where you can get some of your own if you are so inclined.  I can’t imagine working on foam aircraft much without some.  It is very versatile and incredibly tough.  : Amazon.com: Beacon Foam Tac Foam Glue 2oz Carded by Beacon Adhesives: Toys & Games

I made use of some dubro micro hardware for the needed linkage hardware and all seemed to be finally coming together… until I figured out that the elevators could move through about 1/3 of their travel without moving the servo!!  This didn’t seem likely to result in a successful flight so I was back to remediation mode… 

After some investigation I realized that this small airplane was showing that some things don’t change with size.  Whenever you use a “wire in tube” type of linkage (one to each half of the elevator in this case) you must support and secure the outer tube.  In the case of the F-16, the flexibility of the linkage makes it ideal to route around the ducting but makes securing it all the more important.   Whoever built this plane originally didn’t do this.  Unfortunately this meant I had to cut some more access holes since the plane and the power system are more or less permanently glued together at this point.  Here’s one of the new holes…  I tried to follow some existing panel lines so maybe they won’t be quite as obvious when I replace them.

After strategically cutting these access panels I used a bit more Foam-Tac to secure the linkage outer tube to the foam side wall of the aircraft and/or the  duct tube… whatever it was already laying against.  Here is the outer linkage glued to the duct tube.

Then replacing the access panels gets me back to where I’m ready to install a receiver and get this thing ready.  Here it is with the panel back in place… not perfect but this is not a competitive scale bird!

Of course the airplane had some final (I hope) flaws to throw at me… As I was getting things back together, I noticed that the top and bottom of the nose area (immediately behind the nose cone) were not securely attached to each other.  I cut some strips of box tape to help secure these together and once more I’m almost ready to secure all the electronics and install and bind a receiver.  Hopefully I’m nearing a ready to fly status.